So I’m no baseball enthusiast (go Mets!), and neither is my husband, but he’s really really good at baseball. That’s neither here nor there, but it helps explain my near non sequitur of a title. I’m mostly trying to bring some excitement to what has actually been a very tedious week in the shop. I’ve been hand-sanding for most of it.
Remarkably, or maybe not, my hands are the most torn up they’ve been all semester. I’ll get back to that, but here’s some more excitement: TaDAAAAA! Here’s a real person sitting in my chair!
Once I unclamped the whole thing, I set to work on final touches. I cut the extra material off of the rockers, which was a fair amount in the front and almost nothing in the back. I used the Japanese saw to do this by hand and then hand sanded the ends down to the final size. I used the angle of the armrest/leg connection as the angle at which to cut the ends of the rockers.
After that, this was my view for the most part for the rest of the week. I’ve been filling tiny gaps with a mixture of superglue and sawdust, orbital sanding any connections that still didn’t feel flush, and hand sanding the whole thing.
I’ve left the chair sitting on top of the table as it is less likely to get knocked into or moved around, and it has actually been easier for me to just get on and off of the table rather than lifting the chair up and down. I figure the less it gets moved around before review the better.
I did have one gap on one of the backrest joints that was visually just a hair larger than I was comfortable with, so I angled the table saw to cut a really thin, tapered piece of mahogany to wedge in there (don’t worry. I chiseled the excess material out).
Amidst my sanding marathon, I have also begun a few finish tests. I plan to use Danish oil or wipe-on poly, since they’re both easy to apply. I sanded down some samples and will do three coats of each before I decide which one to go with. I like the idea of using wipe-on poly, since I think it will look slick and crisp, but I would lose some of that woody feel, so I may stick with the Danish oil. I’ll let you know what happens.